Non woven fabric, also called non-woven, is composed of oriented or random fibers. Polypropylene (PP material) pellets are mostly used as raw materials, which are produced by a continuous one-step method of high-temperature melting, spinning, laying, and hot-pressing. Besides, Polypropylene(PP) nonwoven fabric is the most significant component for manufacturing all kinds of protective masks. In addition, it has many applications in various fields, such as home decoration, industrial use, agricultural….. Let’s check some basic information of AIMIX non woven fabric China first, which is helpful for you when you buy non woven fabric in the market.
AIMIX Non Woven Fabric Used Widely All Over The World
AIMIX Group, as one of reliable non woven material manufacturers in China, has supplied countless mounts of unwoven cloth for global customers during the special time. Up to now, our non woven cloth has delivered to more than 30 countries, including Bangladesh, Philippines, Malaysia, Vietnam, Korea, Laos, Thailand, Pakistan, Uzbekistan,Russia, Peru, Jamaica etc. A lot of old customers choose wholesale non woven fabric from us. Because we can offer them best non woven cloth price. If you wanna get our non woven fabric price soon, email to us: firstname.lastname@example.org. Or leaving a message via inquiry forms on our web page.
Medical Nonwovens for Maufacturing Face Masks Protective Product
The regular medical surgical mask has a three-layer structure, namely the SMS structure:
1. The inner S layer is ordinary non-woven fabric, which is mainly for hygroscopic;
2. The outer S layer is a non-woven fabric with waterproof treatment, which is mainly used to isolate the liquid sprayed by the patient and play an anti-dropping effect.
3. The middle M layer uses an electret-treated melt blown cloth, which can filter suspended bacterial particles and is the most important core layer.
In the market, there is white and black facial masks for sale. Accordingly, the non woven fabric manufacturer can produce white non woven fabric and black non woven fabric for choices. If you need other colors for customized, contact us: email@example.com. We can manufacture it according to customers’ special requirements.
Classification of Non Woven Fabrics
The fibers used in the production of non-woven fabrics are mainly polypropylene (PP) and polyester (PET). In addition, there are nylon (PA), viscose fiber, acrylic fiber, polyethylene fiber (HDPE), and chlorine fiber (PVC). According to application requirements, non woven fabric cloth are divided into two types: disposable application type and durable type. Here are different types of non woven fabrics for reference.
1. Spunbond non-woven fabric: Spunbond non-woven fabric is formed after the polymer has been extruded and stretched to form continuous filaments, the filaments are laid into a web, and the web is bonded by itself, thermally bonded, and chemically bonded. Or mechanical reinforcement method to make the web into a non-woven fabric.
2. Melt-blown non-woven fabric: The process of melt-blown non-woven fabric: polymer feeding—melt extrusion—fiber formation—fiber cooling—web formation—reinforcement into fabric.
3. Hydrophilic non-woven fabric: this non woven fabric mainly for medical use and sanitary materials to achieve better hand feeling and not scratch the skin. For example, sanitary napkins and sanitary pads use the hydrophilic function of hydrophilic non-woven fabrics.
Properties of Non Woven
Characteristics of non woven fabrics include short process flow, fast production rate, high output, low cost, wide use, and multiple sources of raw materials.
1. Lightweight: Polypropylene resin is used as the main raw material for production, with a specific gravity of only 0.9, which is only three-fifths of cotton. It is fluffy and has good feelings.
2. Soft: It is composed of fine fibers (2-3D) and is formed by light-point hot-melt bonding. The finished product is moderately soft and comfortable.
3. Moisture-proof and breathable: Polypropylene slices do not absorb water, zero water content, and good moisture-proof properties. They are composed of fibers which has good air permeability. It is easy to keep the non woven textile dry and easy to wash.
4. Non-toxic and non-irritating: The product is produced with FDA food-grade non woven raw material. Therefore, it does not contain other chemical components, which has stable performance: non-toxic, non-odor, no skin irritate.
5. Antibacterial and anti-chemical agents: Polypropylene is a chemically blunt substance with not moth-eaten feature, and it can isolate the corrosion of bacteria and insects in the liquid; antibacterial and alkali corrosion. However, the strength of the finished product will not be affected by erosion.
6. Antibacterial property. It has good moisture resistance, no mold. Besides, it can isolate the erosion of bacteria and insects in the liquid.
7. Good physical properties. It is made of polypropylene spun yarn directly spread into a net and thermally bonded. The strength of the product is better than that of ordinary staple fiber products.
8. Recyclable and environmentally friendly.
Non Woven Fabric Applications
Non woven fabric uses are diverse according to different requirements. Here are some products made from non woven fabrics.
(1) Sanitary and medical non woven fabric: surgical gowns, protective clothing, disinfection wraps, masks, diapers, civilian wipes, wipes, wet face towels, magic towels, soft towel rolls, beauty products, sanitary napkins, sanitary care Pads, and disposable sanitary cloths, etc.
(2) Non wovens for home decoration: wall coverings, tablecloths, bed sheets, bedspreads, etc.
(3) Non-woven for clothing: linings, fusible interlinings, flakes, shaped cotton, various synthetic leather base fabrics, etc.
(4) Industrial non-woven fabrics; base materials, reinforcement materials, polishing materials, filter materials, insulating materials, cement packaging bags, geotextiles, covering cloths, etc. for roofing waterproof membranes and asphalt shingles.
(5) Agricultural non-woven fabrics: crop protection cloth, seedling raising cloth, irrigation cloth, thermal insulation curtain, etc.
(6) Other non-woven fabrics: space cotton, thermal insulation materials, linoleum, cigarette filters, tea bags, shoe materials, etc.
The Relationship Between Non-woven Fabric and Spunbond Fabric?
Non-woven fabric and pp spunbond fabric are subordinate. There are many production processes for the manufacture of non-woven fabrics, among which spunbond method is one of the non woven manufacturing process.
According to the composition of non-woven fabrics, there are polyester, polypropylene, nylon, spandex, acrylic, etc.; different components will have completely different styles of non-woven fabrics. The spunbond fabric usually refers to polyester spunbond and polypropylene spunbond; and the styles of these two fabrics are very similar, which can be distinguished by high temperature testing.
How Are Non Woven Fabrics Made
About non woven fabric manufacturing process, I will introduce you taking pp non woven fabric for example.
Polymer (polypropylene+recycled material)-large screw stalk high temperature melt extrusion-filter-metering pump (quantitative delivery)-spinning (spinning inlet up and down drawing suction)-cooling-air flow Traction-net curtain formation-upper and lower press rolls (pre-reinforcement)-rolling mill hot rolling (reinforcement)-winding-inverted cloth slitting-weighing and packaging-finished product storage.
Non Woven Fabric Roll
In general, non woven textile manufacturers will produce the non woven into roll for sale. It is convenient to store, package and transport. While, non woven roll processes is important. Here are some guidance about the processes.
Mainly pay attention to six aspects in the process of Non woven polypropylene fabric rolling:
1. Grasp the tension control of the pp spunbond nonwoven during the rolling process:
A. The tension increases within a certain range, the diameter of the pp spunbond nonwoven fabric rolls shrinks, and the width shrinks
B. If the tension is increased within a certain range, the tension can be increased. The actual needs of the above tension are summarized in actual production to ensure quality.
2. During the production process, pay attention to checking the width and length of the pp non woven material from time to time
3. The paper tube and the spun bonded polypropylene fabric roll should be aligned
4. Pay attention to the inspection of the appearance quality of polypropylene non woven filter fabric: dripping, broken filaments, tearing, etc.
5. Pack according to production requirements, pay attention to tidy and strong packing.
6. Sampling and testing each batch of polypropylene spunbond nonwoven fabric.
Well, another concerning is that non woven fabric roll price. The non woven fabric roll manufacturer will offer different price. Because the non woven rolls manufacturers would use different non woven fabric material and produce non woven fabric roll size. About exact price, customer need consult the non woven fabric company for detailed information.
Where Can I Buy Non Woven Fabric
Customers matters where to buy non woven fabric a lot. They are eager to find a reliable and professional non woven fabric suppliers in the market. As we all know, if you choose to purchase global non woven fabric online, there are many nonwoven fabric manufacturers which you can not distinguish whether it is formal or fake. You need pay more attention to the qualification of nonwoven manufacturers.
Taking AIMIX for example, AIMIX is one of mature non woven suppliers and manufacturers in China. About non woven fabric, we have obtain certificates to ensure the quality of non woven and non woven medical products. You can purchase AIMIX product with safety. Any interest, request a quote via email: firstname.lastname@example.org.
Non Woven Price
In the non woven fabric industry, different non woven cloth manufacturers would provide you different prices. Because the non woven fabric cost is totally diverse. The quality raw material is significant for the performance and price of non woven.
In AIMIX, we always provide customers with best price. Because we are not only non woven cloth suppliers, but non woven products manufacturers. We can promise to offer high quality China non woven for buyer. Welcome to contact us for price right now! Filling the following chart is ok. Then our sale will reply you soonest!