asphalt batch plant

Asphalt Mixing Plant

Asphalt mixing plant in Bangladesh is widely applicable for road construction now. Moreover, it is hot-sale in the market. Contractors are seeking for quality ones. Aimix Group also exported asphalt mixer machine to Bangladesh, too. We can provide customers machine with capacities about 20 t/h to 400 t/h. Thus, for any construction project sizes, you can choose an ideal one from Aimix.

Asphalt Mixing Plant
Asphalt Mixing Plant

What is Asphalt Plant?

Asphalt plant, also called asphalt batch mix plant, blends asphalt, crushed stone, ore powder fiber in a certain ratio, and heats them to the temperature which is suitable for mixing status. It can produce asphalt mixture, modified asphalt mixture and colored asphalt mixture. Asphalt plant in Bangladesh is necessary road building equipment for building highways, grade highways, municipal roads, airports and ports.

Types of Asphalt Plants in Aimix

Referring to its classification, there are different division stands.

As for its capacity, we can divide asphalt mix plant into small(20~60 t/h), medium(60~120t/h) and large types(120~400t/h).

In terms of mobility, there are ALQ series stationary asphalt plant equipment and ALYQ series mobile asphalt mixing plant.

According to mixing method, we have ALT series continuous mixing plant and ALYJ series simple batch type asphalt plant machine.

ALQ series stationary asphalt plant

ALQ Series Stationary Asphalt Plant

ALYQ series mobile asphalt mixing plant

ALYQ Series Mobile Asphalt Mixing Plant



ALT Series Continuous Mixing Plant

ALT Series Continuous Mixing Plant

ALYJ Series Simple Batch Type Asphalt Plant

ALYJ Series Simple Batch Type Asphalt Plant


Features of Asphalt Batching Plant

1. Asphalt concrete plant has exquisite modular design and integrated steel structure foundation; reasonable layout; easy assembly and convenient movement

2. The superior design of the dryer drum material plate and the advanced self-developed combustion heating technology have improved efficiency and reduced energy consumption.

3. Plate chain hot aggregate and powder lifting structure can improves the service life of the hoist.

4. Adopting the world’s most advanced bag dust removal technology, therefore, the new asphalt plant emission is less than 20mg / Nm?, which can meet international high environmental protection standards.

5.Fully automatic / manual control system has fault self-diagnostic feedback program, which is simple and stable.

Aimix Aspahlt Plant Installed At Abroad

Asphalt Batching Plant in Thailand
Asphalt Batching Plant in Thailand

Asphalt Concrete Plant in Philippines
Asphalt Concrete Plant in Philippines

Asphalt Mixing Plant in Indonesia
Asphalt Mixing Plant in Indonesia

Asphalt Mix Plant in Kazakhstan
Asphalt Mix Plant in Kazakhstan

Asphalt Plant Parts

Asphalt mixing equipment mainly consists of cold aggregate batching system, drying and heating system, combustion system, hot material lifting, vibrating screen, hot material storage bin, weighing and mixing system, asphalt supply system, powder supply system, dust removal system, finished product bin and control system.

Asphalt Plant Components

Cold Aggregate System

1.Cold aggregate bin volume and number can be customized according to users’ requirements

2.Adopting split design, which can effectively reduce the transporting size and ensure hopper volume

3.The seamless endless belt has long service life and reliable performance. Designed as a flat belt and a baffle to facilitate maintenance and replacement

Frequency conversion motor can be for stepless speed regulation, accurate control, environmental protection and energy saving.

Cold Aggregate System
Cold Aggregate System

Drying System

1. Motor with hard toothed surface reducer, friction-driven transmission, smooth rotation of the drum;

2. Optimized material board design can ensure heating uniformly and energy utilization effectively;

3. Thickening Thermal insulation layer and stainless steel surface can reduce heat loss.

Drying System
Drying System

Combustion System

For burner fuel, customers can choose coal, fuel and gas. We have specially designed coal burner, which can ensure burn efficiently and provide sufficient heat for dryer drum.

Dust Removal System

1. Adopting a two-stage dust removal system ( gravity dust removal + bag dust removal) and high and low temperature protection devices to ensure system stability;

2. The dust bag is made of Nomex material;

3. Induced fan adopts frequency conversion control, which can significantly reduce the starting current and save energy

Dust Removal System
Dust Removal System

Mixing tower

1. Asphalt production plant adopts double-plate chain hoist for hot aggregate and powder, which has reliable performance and convenient maintenance;

2. Double-shaft forced mixing host, with higher mixing efficiency and longer service life;

3. Equipped with a proprietary designed asphalt spraying pump, which reduces the time for adding asphalt and makes the mixing more uniform;

4. The powder metering system uses a smaller-diameter feed screw conveyor and adopts variable frequency drive, which can significantly improve the accuracy of powder metering;

5. Each weighing bucket (aggregate, powder, asphalt) is equipped with 3 pull-type weighing sensors, which has stable working ability and reliable performance;

6. The design of dual hot aggregate silos increases the storage capacity of hot aggregates

Asphalt Supplying System

1.The quantity and volume of asphalt tanks can be customized according to customer requirements;

2. Heat-conducting oil heating system for more stable heating.

Asphalt Supplying System
Asphalt Supplying System

Control System

1. Fully automatic / manual control system with fault self-diagnostic feedback program, easy operation and no danger;

2. PLC electrical control system with high reliability;

3. Multi-language man-machine interface design can adapt to different language users, easy to operate and maintain.

Control Room
Control Room
Control Panel
Control Panel

How does An Asphalt Plant Work?

1) First, the control room issues a start-up command. After receiving the relevant command, the the relevant materials (aggregate, powder) in the cold storage bin are transferred to the drying drum by a belt conveyor for drying. The material hoist conveys it to the vibrating screen and performs the screening process.

(2) The sieved materials are delivered to different hot storage bins, and the materials are measured by electronic scales, and then placed in the mixing tank. Then the hot asphalt is weighed and sprayed into the mixing tank Inside.

(3) Fully mixing various materials in the mixing tank to be the final product and transporting it to the bucket truck. The bucket truck conveys through the track, unloading the finished product into the storage bin, and puts it on the transport car through the discharge gate.

Choose Aimix Asphalt Mixing Plant in Bangladesh

Aimix asphalt plant has been exported to more than 30 countries. In general, before purchasing, customers would like to have a visit on asphalt plants near my location. Of course, it is possible in Aimix Group. If you are interested in our asphalt plant, we can guide you visit asphalt plant near me, in Bangladesh or around countries. Contact our sale for any plant details: sales@aimixbangladesh.com. Or leave a message through following inquiry form.

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